Clear Polycarbonate



General Overview

Extremely High Impact Resistance

Good fire properties

Good thermal and electrical insulator

Wide working temperature range (-60°C to +120°C)

Clear PVC sheets

Clear Polycarbonate sheet is a rigid transparent plastic material that exhibits extremely high impact strength, appoximately 250 times that of glass,  over a wide temperature range. It is weather resistant, some grades are UV resistant and it possesses good fire properties. It is also a good thermal and electrical insulator. It is this almost unique combination of impact strength, transparency and maintenance of physical properties over a large temperature range that makes it so useful to the architect and designer. 


Surfaces are 'soft' and can be easily scratched.  There is limited resistance to organic solvents. Polycarbonate tends to be notch sensitive, meaning a drill hole or edge chip for example will reduce its impact resistance in that area.  It is easy to cut, machine and shape and can be cold bent to a radius of 150 x thickness without any ill effect.


General Applications for Clear Polycarbonate

Its main use is as anti vandal glazing, safety and security screen.  Ideal for bus shelter glazing, sports halls, schools and public areas. It is frequently used as architectural barrel vaulted roofing. It is often used for machine guards and enclosures, visors and police rioy shields, street furniture and lighting.


Installation & Usage

Cutting

Panels are best cut to size using a circular saw or band saw blades which are sharp, with 0° or negative front rake and plenty of clearance to facilitate swarf removal.  Polycarbonate is notch sensitive - avoid chipping edges and de-burr all edges before fitting.

Fixing

Because of thermal expansion, allow 3mm per metre length and width.  Drill any holes  twice the diameter of the fastener, use washers both sides to spread the load. Never use self tapping screws cutting directly into the polycarbonate itself. Because of flexibility, rebate depths need to be increased up to 25mm for large panels. The cold bending radius should not be less than 150 x thickness of material.

Sealants

Under no circumstances should linseed oil putty be used with polycarbonate sheet. Weather seals are best obtained by use of proprietary EPDM rubber gaskets or by using a compatible Silicone sealant.

Technical Data & Properties

UV Treated Clear Polycarbonate Sheet


The information below is specific to the line of UV Treated Polycarbonate that we hold in general stock, other brands and types of polycarbonate are also available, but we may not hold a general stock and may therefore be subject to lead times.


Physical

Light Transmission  88%  DIN 5036 pt 3

UV Resistance - Excellent

Specific Gravity  1.2 g/cm3  ISO 1883

'U' Value (Thermal Insulation) 5.2 W/m2K for 5mm sample DIN4701


Mechanical

Tensile Strength 80 M Pa  ISO527-2/1B

Tensile Modulus (E)  24000 M Pa  ISO527-2/1B

Flexural Strength  90 M Pa ISO178

Notched Impact Strength (Izod) 10 kJ/m2 ISO 180/1

Impact Strength / Resistance BS5544


Thermal Properties

Co-efficient of Linear Expansion 6.5.10-5 1/K DIN 53752-A

Thermal Conductivity 0.2 W/m.K DIN 52612


Fire Ratings

BS 476 pt 3 Compliant

BS 476 pt 6 Compliant

BS 476 pt 7 Class 1


Standard Sheet Size Depth Choice
2440 x 1220 mm 2mm | 3mm | 4mm | 5mm | 6mm
2050 x 1520 mm 2mm | 3mm | 4mm | 5mm | 6mm | 10mm | 12mm
3050 x 2050 mm 2mm | 3mm | 4mm | 5mm | 6mm | 10mm | 12mm

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The information provided on this page is as a guide only and it does not constitute actual advice.  If you need help in selecting the best material for an application please speak with us, we'll be only too happy to help. You can call 0161 655 4298 or use the online contact form if you prefer.

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